Huge flame out in Mak 2-star

clauney

New member
I've had a Mak 2-star for a bit over 2 years. I thought I was doing a good job maintaining it in pulling out the drip tray (mine is the tray which is 1/2 flame zone holes and 1/2 blank panel) and scrubbing it every couple months, as well as keeping the pot clear of pellet residue and the inside free of ash with a portable vac.

But.

One evening, some time ago, I was cranking the heat up to blast a couple New York strip steaks. I had the flame zone cover off to heat the grate, and the Mak was going full throttle, with a hopper full of oak pellets and thermostat set on High.

I come outside when my 25-min timer goes off to check on the temp and pop the steaks on, but I see black smoke pouring out of the smoker box and from under the grill. Hmm...that's odd. I raise the lid to see what's up and whoosh! Flames erupt from under the drip tray, and it's like the entire inside of the grill is on fire, and the heat was *intense*. I cut the power, used my tongs to get the lid slammed shut, went and got the hose and doused the flames (I know water + grease fire is a no-no, but I wasn't going to spray the inside of my Mak with a dry chemical fire extinguisher).

From what I can tell looking at it since then, the drip tray that came with my Mak (400 series serial #) allows grease to drip down on the sides if you are doing racks of ribs or other stuff that hangs over the drip tray or chicken thighs that spatter grease. I didn't realize grease had built up on the inside to such a dangerous extent - after the flame-out, I scraped the hell out of the thing and found it some areas with 1/4" or more of crud. It was hard, kind of packed down, and I wouldn't have known there was so much if I hadn't gone scraping around down there. I am sure I didn't ever replace the drip tray incorrectly, as I was always careful about doing that - I think this was buildup from spatters and drips as I cooked on the grill 2-3 times a week for the better part of two years.

Anyway, all that said, I'm curious if the new Quick Change Grease Pan Kit for the Mak 2-star remedies the issue of grease leaking down there. My drip tray is now a bit warped - I assume from the heat - so I should replace it anyway, and although the new rig is spendy, if it fixes the problem, then it's worth it.

Second thing - some of the black paint on the back and sides of the unit is cracked and peeling from the heat. Do you figure it's good enough if I take a sander to get off what I can, then just lay on a couple good coats of high temp paint? After spending $300 on a new grease tray, I'd rather not cart it into a paint shop, so trying to do the minimum viable job that still protects the non-304 parts.

Anyone see this before or done a recovery op on a Mak have anything to share?
 

jimsbarbecue

Moderator
MAK does do on going improvements on their grills. I would contact Bob at MAK grills and he may have some newer parts that could reduce the amount of grease build up you saw.
 

So Cal Smoker

New member
Thanks for sharing your experience with us Clauney, I think most of us who own older MAK 2 Stars would be interested in anything that would help keep grease out of our pits. I've found that making sure your meat that your cooking is not hanging over the edge of the pan is the best way to eliminate grease in your pit. If you will, please pass on any info you may find. Thanks in advance.
 

Chili Head

New member
I'm in the same boat too. I'm waiting for the new designed kits to become available and ill be buying one. I have paint peeling on mine too but I'm knocking off the loose and then painting with high temp paint. The only place mine has rusted is on the leg, just sand the rust off before you paint it.
 

MAK DADDY

Moderator
Glad you and your MAK are safe! Clean your pit (inside and out) regularly to keep it in good working order and avoid grease build up.
We stopped making the flame zone kits for the older black 2 star grills due to some heat distribution inconsistencies.
We have since been testing new designs and hope to have something re-released soon.

As far as the powder coat, yes you can sand it down and use a high temp paint. Another option is to ship the grill parts back to us and we will re-powder coat them for you (you just have to pay shipping). Third option is to buy a stainless steel body upgrade (cost is 300.00 + shipping), depending on your serial number you may or may not have to ship your old body back to us.

Just contact us at [email protected] or 503-623-1234
 

Big Poppa

Administrator
I wanted to chime in here...

Thread titles are google sensitive...If you have a fire in your MAK it is because of either a clogged and dirty firpot, a greasy pit, or a combo of both. The grill does not produce grease or fat.

It is a good thing to clean it regularly and every six months or so give it a real detail....If you are planning on cooking high heat following a pork butt or rib cook make sure that you clean the grease from the cooker.

Glad everything is ok!
 

clauney

New member
Hey MakDaddy, I wanted to check up on the flame zone kits for the 2-stars (mine is a 4xx series serial number). Any light at the end of the flame zone tunnel? :D
 

roburado

New member
Oh cool! Glad the new flame zone for the old 2-Stars is in the works. Ours works well enough, and we have adapted. Excited to see the new flame zone.
 
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